Inspection Rewinder Machine

About Inspection Rewinder Machine

Counted as the dynamic organization and a key player in the global packaging industry, we are manufacturing and exporting a highly advanced range of Packaging Inspection Machine. These inspection machines are widely used to rewind printed, unprinted and substrate that has to be processed further invariably. Offered in various technical specifications, our respected patrons can avail this Packaging Inspection Machine from us at cost effective prices.

Features

• Eco friendly nature
• Low power consumption
• Enhanced functional life

General Description:

We are offering Packaging inspection machine (MODEL RIR - 1000). This equipment has been specially designed to rewind printed / unprinted, substrate which has to be processed further invariably this further processing means "value addition" and therefore it is imperative that the printed /unprinted substrate should be subjected to through inspection and rejections, if any due to misregistration / pinholes, while printing / metallizing are removed prior to value addition.

The machine configuration has been depicted in the enclosed drawing and as obvious it essentially consists of:-
a) Floating Unwind Stand. (Half Turret)
b) Main Machine

1. Floating Unwind
The unit consists of a precision machined base, on which are located hardened and ground bearing tracks. The floating platform fitted with four number of bearing can freely oscillate in the machine base. Two side frames are fixed on the floating platform.

2. Half Turret
A pivot shaft is mounted on bearing locks on top of side frames. An edge guide unit is provided to position the unwind stand as per the reel telescopy. Cast Iron fully machined rewind arms are accurately aligned and permanently fixed to the center pivot shaft, which acts as a fulcrum for unwind arm. A drive train from Powder Brake is housed on the drive side arm.

Main Machine

The Packaging inspection equipment consists of a fully machined cast iron side frame within which are located suitable number of web support rollers, the web viewing light source box and the rewind station. Operator's/Inspector's convenience has been kept in mind while designing the web viewing area.While the operators sits in front of the machine (close to floating unwind stand) the web travels upwards on an incline and the printed matter can be viewed without any strain. Diffused lighting is provided behind the incline in case transparent web is to be inspected.

The rewind shaft is powered through a gear train from a constant torque characteristics variable speed drive. The rewind tension can be controlled by adjusting the braking torque, controls for which are centrally located.

Packaging inspection equipment Specifications:

Maximum Parent reel Width	1020 mm
Maximum Parent Reel Dia	800 mm
Maximum Rewind Reel Dia	800 mm
Maximum Design Speed	120 M/min.
Drive	: 5 HP Eddy current variable speed drive with controls
Tension Device	20 Kgm Powder Brake of Dynaspede make
Pneumo Hydraulic Edge Guide	Complete with power pack sensor and controls with 0.5 HP AC Motor.

Versatile Material Handling

This machine accommodates a broad range of material widthsanywhere between 300 mm and 1200 mmand supports various film types including BOPP, PET, PVC, and paper. Its robust construction makes it highly adaptable to the dynamic requirements of flexible packaging industries, guaranteeing reliable performance for diverse production needs.


Precision & Automation for Consistent Quality

With PLC control, automatic load cell-based tension regulation, and a servo-driven system, the inspection rewinder ensures consistent, accurate inspection and rewinding of films. The touchscreen HMI streamlines operation while the 0.02 mm accuracy supports precise quality assessments, reducing user intervention and operator fatigue.


Safety and Compliance Assured

Safety features such as emergency stop buttons and robust safety guards, coupled with compliance to ISO 9001:2015 standards, make this equipment a secure choice for demanding production environments. Its automatic operation and well-designed control system further enhance efficiency and operator safety.