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Solventless Lamination Machine

Name: Solventless Lamination Machine
Brand: UFLEX LIMITED (ENGINEERING DIVISION)
Price: 9500000 INR
Availability: InStock

Price 9500000 INR/ Piece

Get a Price/Quote

MOQ : 1 Piece

Solventless Lamination Machine Specification

Lamination Speed
Up to 300 m/min

Membrance Core Size
3

Max Lamination Temp
60°C - 80°C

Max Film Width
1300 mm

Product Type
Solventless Lamination Machine

Material
Mild Steel (MS), Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based Control System

Drive Type
AC Servo Motor

Heating System
Electric Heating

Power Source
Electric

Voltage
380-415 V

Weight (kg)
Approx. 3500 kg

Dimension (L*W*H)
4200 x 1750 x 2100 mm

Capacity
Up to 300 m/min

Feature
Touch Screen HMI, Energy Efficient, Vibration-Free Operation

Color
Industrial Grey & Blue

Type of Rollers
Hard Chrome Plated Rollers, Rubber Lamination Rollers

Speed
Up to 300 m/min

Input Paper Size
Customizable

Suitable Paper
Flexible Packaging Film, Paper, Foil

Safety Features
Emergency Stop, Safety Guard, Interlock System

Installation Service
Available

Minimum Film Thickness
8 microns

Working Environment
Indoor, Dust-Free

Adhesive Application Method
High Precision Metering Roller

Web Tension Control
Automatic, Closed Loop

Compressor Requirement
5 HP (if provided)

Unwinding/Rewinding Type
Shaftless

Noise Level
Less than 75 dB

Solventless Lamination Machine Trade Information

Minimum Order Quantity
1 Piece

Payment Terms
Letter of Credit (L/C), Telegraphic Transfer (T/T), Cash in Advance (CID)

Supply Ability
1000 Pieces Per Day

Delivery Time
1 Week

Main Export Market(s)
Western Europe, Australia, North America, South America, Eastern Europe, Middle East, Africa, Central America, Asia

Main Domestic Market
All India

About Solventless Lamination Machine

UFLEX Solventless Standard -'S' Laminator with digital AC vector grade motors / drive for the purpose of lamination two different substrates.

Features include:

Heavy duty and compact lamination machine
Designed to fit in less space
In - built panel
Energy efficient
Ultrasonic edge guide system
Taper tension control machanism
Thermoregulation system
Vapour absorption system (for carciogenic fumes)

Advanced Web Tension and Control

Experience superior lamination quality with the machines automatic, closed-loop web tension control, ensuring stable, wrinkle-free lamination even at maximum speed. The PLC-based control system integrates touch screen HMI, enabling easy parameter adjustments, real-time monitoring, and exceptional process efficiency without operator intervention.

Precision Laminating for Versatile Materials

High precision metering rollers ensure consistent adhesive application, making this machine suitable for various substrates like flexible packaging film, paper, and foil. Shaftless unwinding/rewinding accommodates faster roll changes. Both hard chrome plated and rubber lamination rollers enhance reliability and finished product quality.

Safety and Reliability Ensured

Equipped with critical safety mechanisms including emergency stop buttons, safety guards, and an interlock system, this lamination machine prioritizes operator safety and uninterrupted operation. Its robust build in mild steel and stainless steel ensures long-term durability while maintaining low noise and vibration.

FAQs of Solventless Lamination Machine:

Q: How does the Solventless Lamination Machine maintain consistent web tension?

A: This machine uses an automatic, closed-loop web tension control system, which constantly monitors and adjusts the tension for smooth, wrinkle-free lamination even at speeds up to 300 m/min. The PLC control and AC servo motor combination ensure maximum accuracy and process stability.

Q: What materials and film thicknesses can be processed with this machine?

A: It is designed to handle a variety of materials, including flexible packaging film, paper, and foil, supporting film thicknesses as low as 8 microns and roll widths of up to 1300 mm. The machines high precision metering rollers and efficient web handling make it suitable for delicate substrates.

Q: When is installation service available for this machine?

A: Installation service can be scheduled after the purchase, coordinated based on your facilitys readiness. Expert technicians provide support throughout India to set up the machine, ensure optimal operation, and train your staff in usage and safety protocols.

Q: Where should this machine be installed for best performance?

A: To achieve optimal results, the Solventless Lamination Machine must be operated in a clean, indoor, dust-free environment as recommended. This environment extends the equipment lifespan and ensures the highest lamination quality.

Q: What is the lamination process followed by this machine?

A: The process starts with shaftless unwinding of input materials, followed by high precision adhesive application through metering rollers. The web then passes through hard chrome and rubber rollers, heated electrically to a controlled temperature (60C80C), after which it is rewound shaftlessly, completing the lamination efficiently.

Q: How does the machine benefit production and operation?

A: This machine offers energy-efficient, high-speed lamination while reducing operational noise and vibration. Its touch screen HMI, PLC automation, and quick roll changes increase productivity, minimize errors, and ensure consistent, high-quality lamination for a wide range of packaging materials.

Q: What safety features does the Solventless Lamination Machine include?

A: Key safety measures such as emergency stop buttons, safety guards, and interlock systems are integrated to prevent accidents and protect operators during operation and maintenance, ensuring a safer working environment.