Coating Lamination Machine
Coating Lamination Machine

Coating Lamination Machine

MOQ : 1 Piece

Coating Lamination Machine Specification

  • Max Lamination Temp
  • 150°C
  • Lamination Speed
  • Up to 100 meters/min
  • Max Film Width
  • 1500 mm
  • Membrance Core Size
  • 3 inches
  • Product Type
  • Coating Lamination Machine
  • Material
  • Mild Steel (MS)
  • Computerized
  • Yes
  • Automatic Grade
  • Automatic
  • Control System
  • PLC Control Panel
  • Drive Type
  • AC Drive
  • Heating System
  • Hot Air/Infrared Heater
  • Power Source
  • Electric
  • Voltage
  • 380V/415V
  • Weight (kg)
  • Approx. 3500 kg
  • Dimension (L*W*H)
  • 5000 mm x 2200 mm x 2300 mm
  • Capacity
  • Up to 100 meters/min
  • Feature
  • High Precision, Energy Efficient, Easy Operation
  • Color
  • Industrial Grey & Blue
  • Type of Rollers
  • Chrome Plated Rollers
  • Speed
  • 50-100 meters/min
  • Input Paper Size
  • 600 mm to 1500 mm
  • Suitable Paper
  • Art Paper, Duplex Board, Craft Paper, etc.
  • Laminating Film Type
  • BOPP, PET, PVC, Thermal Films
  • Coating Types Supported
  • Water-based, Solvent-based, Hot melt
  • Applications
  • Printing, Packaging, Label Industry
  • Unwinder/Rewinder Type
  • Auto Tension Control
  • Installation Required
  • Yes
  • Edge Control System
  • Web Guiding System
  • Cooling System
  • Chilled Water Circulation
  • Surface Treatment
  • Powder Coated
  • Noise Level
  • Less than 80 dB
  • Number of Rollers
  • 3-5 (customizable)
 

Coating Lamination Machine Trade Information

  • Minimum Order Quantity
  • 1 Piece
  • Payment Terms
  • Letter of Credit (L/C), Telegraphic Transfer (T/T), Cash in Advance (CID)
  • Main Export Market(s)
  • Australia, North America, Eastern Europe, Western Europe, Central America, Middle East, South America, Asia, Africa
  • Main Domestic Market
  • All India
 

About Coating Lamination Machine

With over two decades of dynamic existence, experience and expertise, we have emerged as a worldwide company, engaged in manufacturing and exporting of advance quality Coating Lamination Machine. Equipped with modern facilities, these machines are manufactured by our skilled manpower using supreme quality materials.  Suitable for producing flexible laminates of various configurations, this Coating Lamination Machine ensures accurate laminating nip pressure and temperature control.

Features:

  • Convenient loading and unloading of reels
  • Uniform and precise pick up at coating station
  • Fully automatic constant horsepower

Further Details:

Coating Lamination Machine model standard is used for the purpose of producing flexible laminates of various configuration and it comes with a number of impressive feature such as: Convenient loading, unloading of reels.

  • Turret unwind with auto tension control and auto splice.
  • Precise tension control before entry to coating station through in feed.
  • Uniform and precise pick up at coating station.
  • High velocity hot air dryer with automatic temperature control and complete removal of solvent vapor.
  • Accurate laminating nip pressure and temperature control with web entry at entry at desired tension.
  • Fully automatic constant horsepower characteristic turret rewind with auto splice.

Technical Specification:

Machine Specifications
Maximum Web Width
1020mm
Minimum Web Width
600mm
Maximum Design Speed
200 meter/min
Primary Unwinder
Maximum Roll Diameter
800mm
Inside Core Diameter
76/152mm
Direction of Unwinding and Splicing
2 Direction unwinding and 1 Direction splicing
Typical Substrate Range
Polyester
10-12 micron
Polypropylene (OPP/BOPP)
15-25 micron
Metallized Polyester
12-25 micron
LDPE, HDPE, LLDPE
46-60 micron
Secondry Unwinder
Maximum Roll Diameter
800 mm
Inside Core Diameter
76/152 mm
Direction of unwind and splicing
2 Direction unwinding and 1 Direction splicing
Typical Substrate Range
LDPE
25-100 micron
Polyester
10-20 micron
Paper
40-80 gsm
Corona Treater
Optional
One 4Kw at secondary unwind side, for treatment of LDPE, LLDPE, PET, Metallised Films, Paper
Rewinder
Maximum Roll Diameter
800 mm
Inside Core Diameter
76/152 mm
Direction of Rewinding and Splicing
1 Direction
Tension Range
Primary Unwinder
4-20 kg
Secondary Unwinder
4-20 kg
Rewinder
4-25 kg
DC Motor with Digital DC Drives
Main Motor Coating Unit
1 no. Dc motor
Laminating Motor
1 no. Dc motor
Rewinding Motor
2 nos. Dc motor
Unwind Motor
4 nos. Dc motor
Infeed and Outfeed
2 nos. Dc motor
Hood
1 no. Dc motor
Drying System Hot air heating through thermic fluid
Dryers

Number of Dryers
6
Each Dryer Length
1.5 meter
Temperature Range
Ambient to 90C
Air Volume For 2 Dryers
3000 mt hour
Air Nozzle Velocity
30 meter/second
Individual Exhaust Fan Capacity
15% more than input Blower
Electric Supply Voltage
415 V+10%, 50Hz  2% 3ph
Control Voltage
24 V DC
Max Noise Level at Ground 90 DBA at 1 Meter level around machine
Air
Air Pressure at Machine
minimum 6 kg/cm
Water Content
below 0.01%
Maximum Air Consumption
50 mt hour
Water
Pressure at Machine
2 kg/cm
Water Consumption
10 liter min
Water Temperature
20-25 C
Total Heating Load
2,20,000 kcal hour
Hand of Line

To be determined Customers choice


Advanced Coating Capabilities

This machine accommodates water-based, solvent-based, and hot melt applications, enabling versatile lamination customized for different industrial requirements. With high-precision chrome-plated rollers and efficient edge control, it ensures uniform coating and bonding. The integration of a hot air/infrared heating system expedites processing, while computerization via a PLC control panel brings seamless, operator-friendly functionality and precise setting.


Robust Design and Reliable Performance

Constructed from powder-coated mild steel and equipped with chilled water circulation, the machine is designed for long-term durability and consistent cooling during high-speed operation. Adjustable for film widths up to 1500 mm and input paper sizes from 600 mm to 1500 mm, it easily adapts to varied production needs. An automatic tension control system guarantees even roll wind and unwind for optimal lamination quality every time.


Ideal for Multiple Industrial Applications

Designed for the printing, packaging, and label industries, our coating lamination machine supports production lines by offering fast, energy-efficient, and eco-friendly operation. Its noise level stays below 80 dB, while the machines precision and speed enhance output qualitymaking it a preferred solution for exporters, manufacturers, and suppliers across India.

FAQs of Coating Lamination Machine:


Q: How does the auto tension control system improve the coating lamination process?

A: The automatic tension control system maintains consistent tension during both unwinding and rewinding, ensuring even material feed and preventing wrinkles or creases. This feature guarantees high-quality, flawless lamination across all production speeds.

Q: What types of films and papers are compatible with this coating lamination machine?

A: This machine supports BOPP, PET, PVC, and thermal films and can laminate art paper, duplex board, kraft paper, and more. Its adjustable input paper size (600 mm to 1500 mm) and maximum film width (up to 1500 mm) offer broad compatibility for diverse projects.

Q: When is it necessary to choose between water-based, solvent-based, or hot melt coating options?

A: The choice of coating depends on the required bonding strength, end-use, and environmental considerations. Water-based is preferable for eco-friendliness, solvent-based for strong adhesion, and hot melt for rapid application in high-speed operations.

Q: Where is installation of the coating lamination machine recommended, and what utilities are needed?

A: Installation should be performed in a well-ventilated industrial space with an electric supply of 380V/415V. The area should accommodate the machines dimensions (5000 mm x 2200 mm x 2300 mm) and support chilled water circulation for efficient cooling.

Q: What is the step-by-step process for operating the lamination machine?

A: The operation involves loading material on the unwinder, selecting coating type, setting parameters through the computerized PLC control panel, and starting the lamination. The machine automates coating, heating, cooling, and rewinding, delivering high-quality laminated output.

Q: How can users benefit from the machines advanced features?

A: Users gain from high-speed, energy-efficient operation, customizable roller configurations, precise web guiding, and user-friendly computerized controls. Enhanced product quality and minimized material waste translate to increased productivity and cost savings.

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