Coating Lamination Machine
Coating Lamination Machine Specification
- Max Lamination Temp
- 150°C
- Lamination Speed
- Up to 100 meters/min
- Max Film Width
- 1500 mm
- Membrance Core Size
- 3 inches
- Product Type
- Coating Lamination Machine
- Material
- Mild Steel (MS)
- Computerized
- Yes
- Automatic Grade
- Automatic
- Control System
- PLC Control Panel
- Drive Type
- AC Drive
- Heating System
- Hot Air/Infrared Heater
- Power Source
- Electric
- Voltage
- 380V/415V
- Weight (kg)
- Approx. 3500 kg
- Dimension (L*W*H)
- 5000 mm x 2200 mm x 2300 mm
- Capacity
- Up to 100 meters/min
- Feature
- High Precision, Energy Efficient, Easy Operation
- Color
- Industrial Grey & Blue
- Type of Rollers
- Chrome Plated Rollers
- Speed
- 50-100 meters/min
- Input Paper Size
- 600 mm to 1500 mm
- Suitable Paper
- Art Paper, Duplex Board, Craft Paper, etc.
- Laminating Film Type
- BOPP, PET, PVC, Thermal Films
- Coating Types Supported
- Water-based, Solvent-based, Hot melt
- Applications
- Printing, Packaging, Label Industry
- Unwinder/Rewinder Type
- Auto Tension Control
- Installation Required
- Yes
- Edge Control System
- Web Guiding System
- Cooling System
- Chilled Water Circulation
- Surface Treatment
- Powder Coated
- Noise Level
- Less than 80 dB
- Number of Rollers
- 3-5 (customizable)
Coating Lamination Machine Trade Information
- Minimum Order Quantity
- 1 Piece
- Payment Terms
- Letter of Credit (L/C), Telegraphic Transfer (T/T), Cash in Advance (CID)
- Main Export Market(s)
- Australia, North America, Eastern Europe, Western Europe, Central America, Middle East, South America, Asia, Africa
- Main Domestic Market
- All India
About Coating Lamination Machine
With over two decades of dynamic existence, experience and expertise, we have emerged as a worldwide company, engaged in manufacturing and exporting of advance quality Coating Lamination Machine. Equipped with modern facilities, these machines are manufactured by our skilled manpower using supreme quality materials. Suitable for producing flexible laminates of various configurations, this Coating Lamination Machine ensures accurate laminating nip pressure and temperature control.
Features:
- Convenient loading and unloading of reels
- Uniform and precise pick up at coating station
- Fully automatic constant horsepower
Further Details:
Coating Lamination Machine model standard is used for the purpose of producing flexible laminates of various configuration and it comes with a number of impressive feature such as: Convenient loading, unloading of reels.
- Turret unwind with auto tension control and auto splice.
- Precise tension control before entry to coating station through in feed.
- Uniform and precise pick up at coating station.
- High velocity hot air dryer with automatic temperature control and complete removal of solvent vapor.
- Accurate laminating nip pressure and temperature control with web entry at entry at desired tension.
- Fully automatic constant horsepower characteristic turret rewind with auto splice.
Technical Specification:
| Machine Specifications |
|
| Maximum Web Width |
1020mm |
| Minimum Web Width |
600mm |
| Maximum Design Speed |
200 meter/min |
| Primary Unwinder |
|
| Maximum Roll Diameter |
800mm |
| Inside Core Diameter |
76/152mm |
| Direction of Unwinding and Splicing |
2 Direction unwinding and 1 Direction splicing |
| Typical Substrate Range |
|
| Polyester |
10-12 micron |
| Polypropylene (OPP/BOPP) |
15-25 micron |
| Metallized Polyester |
12-25 micron |
| LDPE, HDPE, LLDPE |
46-60 micron |
| Secondry Unwinder |
|
| Maximum Roll Diameter |
800 mm |
| Inside Core Diameter |
76/152 mm |
| Direction of unwind and splicing |
2 Direction unwinding and 1 Direction splicing |
| Typical Substrate Range |
|
| LDPE |
25-100 micron |
| Polyester |
10-20 micron |
| Paper |
40-80 gsm |
| Corona Treater |
|
| Optional |
One 4Kw at secondary unwind side, for treatment of LDPE, LLDPE, PET, Metallised Films, Paper |
| Rewinder |
|
| Maximum Roll Diameter |
800 mm |
| Inside Core Diameter |
76/152 mm |
| Direction of Rewinding and Splicing |
1 Direction |
| Tension Range |
|
| Primary Unwinder |
4-20 kg |
| Secondary Unwinder |
4-20 kg |
| Rewinder |
4-25 kg |
| DC Motor with Digital DC Drives |
|
| Main Motor Coating Unit |
1 no. Dc motor |
| Laminating Motor |
1 no. Dc motor |
| Rewinding Motor |
2 nos. Dc motor |
| Unwind Motor |
4 nos. Dc motor |
| Infeed and Outfeed |
2 nos. Dc motor |
| Hood |
1 no. Dc motor |
| Drying System Hot air heating through thermic fluid |
|
| Dryers |
|
| Number of Dryers |
6 |
| Each Dryer Length |
1.5 meter |
| Temperature Range |
Ambient to 90C |
| Air Volume For 2 Dryers |
3000 mt hour |
| Air Nozzle Velocity |
30 meter/second |
| Individual Exhaust Fan Capacity |
15% more than input Blower |
| Electric Supply Voltage |
415 V+10%, 50Hz 2% 3ph |
| Control Voltage |
24 V DC |
| Max Noise Level at Ground | 90 DBA at 1 Meter level around machine |
| Air |
|
| Air Pressure at Machine |
minimum 6 kg/cm |
| Water Content |
below 0.01% |
| Maximum Air Consumption |
50 mt hour |
| Water |
|
| Pressure at Machine |
2 kg/cm |
| Water Consumption |
10 liter min |
| Water Temperature |
20-25 C |
| Total Heating Load |
2,20,000 kcal hour |
| Hand of Line |
|
| To be determined Customers choice | |
Advanced Coating Capabilities
This machine accommodates water-based, solvent-based, and hot melt applications, enabling versatile lamination customized for different industrial requirements. With high-precision chrome-plated rollers and efficient edge control, it ensures uniform coating and bonding. The integration of a hot air/infrared heating system expedites processing, while computerization via a PLC control panel brings seamless, operator-friendly functionality and precise setting.
Robust Design and Reliable Performance
Constructed from powder-coated mild steel and equipped with chilled water circulation, the machine is designed for long-term durability and consistent cooling during high-speed operation. Adjustable for film widths up to 1500 mm and input paper sizes from 600 mm to 1500 mm, it easily adapts to varied production needs. An automatic tension control system guarantees even roll wind and unwind for optimal lamination quality every time.
Ideal for Multiple Industrial Applications
Designed for the printing, packaging, and label industries, our coating lamination machine supports production lines by offering fast, energy-efficient, and eco-friendly operation. Its noise level stays below 80 dB, while the machines precision and speed enhance output qualitymaking it a preferred solution for exporters, manufacturers, and suppliers across India.
FAQs of Coating Lamination Machine:
Q: How does the auto tension control system improve the coating lamination process?
A: The automatic tension control system maintains consistent tension during both unwinding and rewinding, ensuring even material feed and preventing wrinkles or creases. This feature guarantees high-quality, flawless lamination across all production speeds.Q: What types of films and papers are compatible with this coating lamination machine?
A: This machine supports BOPP, PET, PVC, and thermal films and can laminate art paper, duplex board, kraft paper, and more. Its adjustable input paper size (600 mm to 1500 mm) and maximum film width (up to 1500 mm) offer broad compatibility for diverse projects.Q: When is it necessary to choose between water-based, solvent-based, or hot melt coating options?
A: The choice of coating depends on the required bonding strength, end-use, and environmental considerations. Water-based is preferable for eco-friendliness, solvent-based for strong adhesion, and hot melt for rapid application in high-speed operations.Q: Where is installation of the coating lamination machine recommended, and what utilities are needed?
A: Installation should be performed in a well-ventilated industrial space with an electric supply of 380V/415V. The area should accommodate the machines dimensions (5000 mm x 2200 mm x 2300 mm) and support chilled water circulation for efficient cooling.Q: What is the step-by-step process for operating the lamination machine?
A: The operation involves loading material on the unwinder, selecting coating type, setting parameters through the computerized PLC control panel, and starting the lamination. The machine automates coating, heating, cooling, and rewinding, delivering high-quality laminated output.Q: How can users benefit from the machines advanced features?
A: Users gain from high-speed, energy-efficient operation, customizable roller configurations, precise web guiding, and user-friendly computerized controls. Enhanced product quality and minimized material waste translate to increased productivity and cost savings.
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