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Solventless Super Laminator Machine

Name: Solventless Super Laminator Machine
Brand: UFLEX LIMITED (ENGINEERING DIVISION)
Price: 9500000 INR
Availability: InStock

Price 9500000 INR/ Piece

Get a Price/Quote

MOQ : 1 Piece

Solventless Super Laminator Machine Specification

Max Film Width
1300 mm

Lamination Speed
Up to 350 m/min

Membrance Core Size
3 (76 mm)

Max Lamination Temp
Up to 80°C

Product Type
Solventless Super Laminator Machine

Material
Mild Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based

Drive Type
AC Servo Drive

Heating System
Electric Heating System

Power Source
Electric

Voltage
380-415V, 3 Phase

Weight (kg)
4200 kg (approx)

Dimension (L*W*H)
6800 mm x 2800 mm x 2450 mm

Capacity
Up to 350 meters/min

Feature
High Speed, Energy Efficient, Low Maintenance

Color
Grey & Blue

Type of Rollers
Chill Rollers & Rubber Rollers

Speed
Up to 350 m/min

Input Paper Size
600 mm - 1300 mm

Suitable Paper
PET, BOPP, LDPE, Aluminum Foil, Paper, etc.

Glue System
Solventless Polyurethane Adhesive Pumping System

Rewind Stations
Single

Web Guide System
Full Automatic Web Guide

Noise Level
< 75 dB

Roll Diameter (Max)
1000 mm

Adhesive Coating Method
Precision Slot Die Coating

Safety Features
Emergency Stop, Overload Protection

Tension Control
Automatic Web Tension Control

Unwind Stations
Double (2 unwinds for primary and secondary substrate)

Display Interface
Touch Screen HMI

Compressed Air Requirement
6 kg/cm2

Laminating Materials
Film to Film, Film to Foil, Film to Paper

Solventless Super Laminator Machine Trade Information

Minimum Order Quantity
1 Piece

Payment Terms
Letter of Credit (L/C), Telegraphic Transfer (T/T), Cash in Advance (CID)

Main Export Market(s)
Western Europe, North America, Central America, Middle East, South America, Asia, Eastern Europe, Australia, Africa

Main Domestic Market
All India

About Solventless Super Laminator Machine

UFLEX Solventless Super Laminator with digital AC vector grade motors / drive for the purpose of lamination two different substrates.

Features include:

Taper tension control machanism
Thermo regulation system
Vapour absorption system (for carciogenic fumes)
Heavy duty lamination machine
Ultrasonic edge guide system

Precision and Productivity Combined

Boasting a high-speed capacity of up to 350 meters per minute, the Solventless Super Laminator Machine maximizes output without compromising accuracy. Featuring double unwind stations and an automatic web guide, it ensures flawless material alignment and seamless production. The slot die coating method allows for consistent adhesive application, delivering uniform lamination and minimizing waste. This makes the machine suitable for industrial-scale operations that require rapid throughput and reliable lamination quality.

Advanced Control and User Interface

Operators benefit from an intuitive touch screen HMI and a sophisticated PLC-based control system, providing precise command over all operations. Automatic web tension and full web guide systems ensure smooth handling of materials like PET, BOPP, LDPE, aluminum foil, and paper. Emergency stop and overload protection elevate safety standards, fostering a secure and efficient working environment in every production cycle.

Versatility Across Multiple Substrates

With compatibility for a wide range of materials, including films and foils, this laminator is engineered for diverse lamination needs. Adjustable heating up to 80C and the use of chill and rubber rollers guarantee optimal adhesion and finish. Whether for flexible packaging, labels, or specialty papers, the machines versatility makes it highly valuable for manufacturers catering to dynamic market demands.

FAQs of Solventless Super Laminator Machine:

Q: How does the slot die coating method benefit the lamination process?

A: The precision slot die coating method delivers a uniform, controlled layer of solventless polyurethane adhesive across the substrate, resulting in superior bonding and reduced adhesive waste. It ensures consistent lamination quality, making it ideal for high-speed industrial applications.

Q: What materials can be laminated with this machine?

A: The laminator is versatile and supports PET, BOPP, LDPE, aluminum foil, paper, and similar substrates. Its adaptability enables film-to-film, film-to-foil, and film-to-paper laminations, meeting the needs of various packaging and converting industries.

Q: What safety features are included in the machine?

A: For operator safety and protection of components, the machine is equipped with emergency stop buttons and overload protection. These measures reduce the risk of accidents and machine damage during operation.

Q: Where can this laminator be used most effectively?

A: This machine is best suited for large-scale manufacturing environments, particularly in the packaging, label, and converting industries. Its robust design and high capacity make it valuable for exporters, manufacturers, and suppliers across India and international markets.

Q: How is web tension and alignment controlled during operation?

A: Automatic web tension control and a full automatic web guide system maintain consistent material alignment and tension throughout the process. This ensures high-quality lamination at all speeds, minimizing the risk of defects or substrate misalignment.

Q: What is the process for operating the machine?

A: The operator loads substrates into the dual unwind units, sets parameters through the touch screen HMI, and initiates the process. The machine automatically manages adhesive coating, heating, laminating, and rewinding, allowing hands-free, efficient operation with minimal manual intervention.

Q: What are the main benefits of using a solventless adhesive system?

A: Solventless polyurethane adhesives are environmentally friendly, reducing VOC emissions and workplace hazards. The system also lowers energy consumption and maintenance, while delivering strong bonding and clear lamination, making it a sustainable and cost-effective solution.